How MotoGP brakes work: Secrets of stopping a 220mph bike


The bikes’ 1000cc engines produce 270hp however their tiny contact patches and lack of downforce relative to vehicles prices them dearly in lap time when in comparison with a System 1 machine.

For instance, Valtteri Bottas lapped his 2019 F1 Mercedes in 1m32.029s in qualifying for the US Grand Prix at Austin’s Circuit of the Americas, in contrast with Maverick Vinales’ 2m00.864s in MotoGP qualifying there in 2024.

Nevertheless, just a few years in the past Pink Bull pitted Dani Pedrosa’s KTM RC16 in opposition to Liam Lawson in an RB8 over 1 / 4 of a mile from a standing begin, and the bike gained hands-down – primarily due to its superior power-to-weight ratio (the RB8 weighing in at 640kg in comparison with the KTM’s 157kg).

Their slim nature additionally means little or no drag, permitting MotoGP bikes to max out at round that 220mph mark. Which is all nicely and good in a straight line, however how do you get them slowed down for the twisty bits?

MotoGP disc brake element

Picture by: Brembo

What’s the know-how behind MotoGP brakes & who makes them?

For the ninth season operating, Italian-based Brembo provides all 22 MotoGP riders with a fully-customized braking system and repair. The elements of the system are brake calipers, carbon and metal discs, grasp cylinders, clutch pumps and pads.

Its monobloc caliper, known as the GP4, is machined from a strong piece of aluminum. It options an amplification system that permits the braking torque to be elevated, which implies that the rider will get better profit from making use of the identical stress to the brake lever.

In the meantime, a spring gadget on the anti-drag system reduces the residual torque and stops the pads and discs coming into contact with one another.

Immense stopping energy is generated by way of carbon entrance discs: Brembo provides totally different diameter sizes and every is on the market in three materials specs – finned, excessive mass and commonplace. A smaller diameter metal disc is used on the rear, as engine braking assists with the method on that finish.

MotoGP disc brake options

MotoGP disc brake choices

Picture by: Brembo

Throughout the season, most riders use 340mm diameter carbon discs, splitting between excessive mass (for higher-end necessities) and commonplace mass (low finish) – with 320mm additionally obtainable. Ventilated disc options, one choice with a diameter of 355mm, can be found for extra demanding circuits akin to Spielberg, Buddh, Motegi, Buriram and Sepang.

The thickness of the discs, no matter diameter, is 8mm, whereas their weight varies between 1kg and 1.4kg relying on the diameter and specification used.

So which means MotoGP brakes are literally bigger, by way of diameter, than an F1 automotive’s however far thinner (F1 brakes are 32mm vast). General, between entrance and rear wheels, the MotoGP braking system weighs about 5.5kg in complete.

The working temperature of a MotoGP carbon disc have to be between 250°C and 850°C. As compared, the metal discs that Brembo makes for Moto2 and Moto3 function between 100°C and 650°C.

Jorge Martin, Pramac Racing

Jorge Martin, Pramac Racing

Picture by: Gold and Goose / Motorsport Images

How rapidly can a MotoGP bike decelerate?

MotoGP bikes weigh 157kg and, together with their jockey-sized riders, they will decelerate at simply over 1.5g. Let’s have a look at a real-world situation, finally weekend’s Grand Prix of the Americas at COTA.

The largest cease at that circuit – which is assessed as ‘medium’ by way of braking effort, at 26% of the overall lap spent slowing down – is on the finish of the again straight. The strategy velocity on the again straight to Flip 12 is 338km/h – near their most velocity of 220mph in imperial measures – and the minimal nook velocity is 65km/h.

It requires a 293-meter stopping distance, which takes 5.8s. The brake stress required is 12.5 bar (NOTE: One bar is roughly the atmospheric stress on Earth at an altitude of 111 metres at 15°C), and the utmost braking energy is 120kW x 2.

MotoGP carbon disc brake detail

MotoGP carbon disc brake element

Picture by: Brembo

“The half the place the carbon disc is simplest is when the warmth dissipation takes place,” says Brembo’s MotoGP race engineer Mattia Tombolan. “As a result of properties of the carbon materials itself, it may possibly soak up much more warmth than a metal disc, however it may possibly additionally dissipate it in a short time.

“To have that very same stage of dissipation with metal, you’d want a really large disc which might be rather a lot heavier. And the load has a big impact on the maneuverability of the bike.”

The dimensions of a carbon disc additionally has a knock-on impact by way of the remainder of the system.

“Wanting on the dimension of the disc, this has a direct influence on the braking torque utilized by the rider,” he provides. “A bigger disc additionally generates a better gyroscopic impact that hampers a motorbike and rider’s capacity to vary course.

“If I’m placing the identical stress on the grasp cylinder, if I’ve a much bigger disc, with the next radius with greater momentum, I’ll put greater braking torque. So, the rider will really feel he has to place much less stress to succeed in the braking drive he desires.

“However, a smaller disc means a rider has to place far more stress – so it is determined by the rider desire.”

MotoGP disc brake detail

MotoGP disc brake element

Picture by: Brembo

Though the science is similar because the braking techniques in F1, the best way the pilot initiates the interface – in F1’s case, stamping on the left pedal with enormous drive – is completely totally different.

“Once you put over 100 bar together with your foot, you’re additionally utilizing the deceleration of the machine that will help you,” says Tombolan. “In MotoGP, you might be speaking between 10 and 15 bar, making use of that together with your fingers.

“I might say the sensation of a MotoGP rider is extra necessary, and don’t neglect the rider can be shifting round on the bike, they aren’t strapped in. So, I’d say the rider suggestions is much more necessary in the case of the engineering half, to translate the sensation of the rider and never simply the numbers.

“It’s fairly difficult, in MotoGP you actually need to construct a relationship with the rider and crew chief to tune the bike from the braking facet.”

Miguel Oliveira, Trackhouse Racing Team

Miguel Oliveira, Trackhouse Racing Group

Picture by: Gold and Goose / Motorsport Images

The MotoGP rider’s information to braking

Trackhouse Racing’s Miguel Oliveira has been racing in MotoGP since 2019 and has 5 wins to his title within the premier class.

The 29-year-old Portuguese rider, who has gained races with each the manufacturing unit and Tech3 KTM groups, now rides an Aprilia for the American-owned squad.

He explains what it’s wish to experience one in all these 220mph machines, and to find the place the restrict is to sluggish them down from their high velocity right into a 35mph hairpin bend.

“The primary query by way of the braking is: What’s 100%?” he asks rhetorically. “It’s important to discover the restrict. And often our restrict on the braking strategy is when the rear lifts off the bottom.

“Every time the rear tire lifts, or the entrance is locking, that’s the place I really feel the restrict and alter the brake stress, to maintain as a lot stress as doable however with out going over that restrict all through the entire braking section.

“As you see these days, there’s not that a lot benefit to maintain the bike straight for braking. We are attempting to make use of all of the aero, all the rear tire, to cease.

“When it comes to the rear brake utilization, we attempt to maintain it to a minimal, to let the engine braking work extra successfully – however it is determined by the bike, and the electronics. We do alter it rather a lot.

Miguel Oliveira, Trackhouse Racing Team

Miguel Oliveira, Trackhouse Racing Group

Picture by: Gold and Goose / Motorsport Images

“We work onerous on the nook entry, so we use that to maintain lowering the velocity when we have to. After all, you can’t maintain a lot stress once you’re in that [entry] section of braking into the nook, in order that’s the place we particularly use the rear brake.

“Along with the engine braking, and the rear brake, you try to work the stability to not be too sharp or aggressive as you rotate the bike into the nook, in any other case you overload the entrance finish and that’s when you’ll be able to lose the entrance.”

Not like others, Oliveira doesn’t use a thumb-controlled rear brake: “I favor to make use of the foot, as a result of I can use extra stress utilizing my foot,” he explains.

Once you watch F1 you’ll usually see drivers locking up their entrance wheels on the strategy to a nook. In MotoGP, this additionally occurs, however it’s a lot much less apparent to the watching eye…

“You are feeling it fairly simply,” he says. “When it occurs, you let it slide a bit bit, you don’t launch the brake instantly, you’ll be able to let the bike slide a bit on a locked entrance – however it’s actually a sense that you simply get used to, and also you react to it fairly naturally.”

Miguel Oliveira, Trackhouse Racing Team

Miguel Oliveira, Trackhouse Racing Group

Picture by: Gold and Goose / Motorsport Images

And what of the drive required on the lever, when you’ll want to make a giant cease? As we talked about, F1 drivers generate enormous stress on the brake pedal within the cockpit by way of their foot – how in regards to the levers in MotoGP?

“It’s not that tough, you realize,” he replies. “I feel it might be 11 to 12 kilos on the brake lever, to generate the robust braking energy you require.

“However the principle factor we have to think about is how a lot to make use of it within the race, how exact you’ll want to be at over 300km/h, the braking marks are what’s super-important, and probably the most tough factor is to maintain hitting them usually in a race, when you could have tire degradation and lowering gasoline load. It’s not simple!”

Oliveira can be a seven-time winner in Moto2 and six-time Moto3 race victor, so nicely positioned to check carbon versus metal entrance discs.

“It’s been a very long time since I rode with out these brakes!” he quips. “However as I keep in mind, it’s actually that first chew that you simply discover the massive distinction. With carbon brakes – bwoah! – you actually cease onerous once you first hit them.”

Fabio Quartararo, Yamaha Factory Racing

Fabio Quartararo, Yamaha Manufacturing facility Racing

Picture by: Gold and Goose / Motorsport Images

Why do MotoGP riders dangle their legs underneath braking?

And, lastly, how in regards to the development of riders dangling their legs out into the airstream in the course of the braking section? What does that obtain?

“We primarily use it as drag for air resistance,” Oliveira explains. “We additionally use it as a technique to stability, to load the rear as a result of when you slide sideways, you kick your leg out and that creates an inwards and downwards centre of gravity, in order that lets you decelerate a bit too.”

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